WINPOWER Instructions


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Page last updated 10/21/05

 

The following text and figures are from the Operator Instruction Manual for WINPOWER Generator HOV5000VE, REV. 99041.  Not all photos and figures are included in this online version.  This manual is subject to change without notice and may not reflect the latest version.

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WINPOWER

HEAVY DUTY
GENERATORS

OPERATOR INSTRUCTION MANUAL

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HOV5000VE

 

WARNING   DANGER

READ INSTRUCTIONS CAREFULLY AND FOLLOW RULES FOR SAFE OPERATION. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY.

 

P.O. Box 495
St. Peter, MN  56082
Phone: 507-357-6700
Fax: 507-357-6580

 

Congratulations on your choice of a Winpower heavy duty generator set. You have selected a high quality, precision-engineered generator set designed and tested to give you years of satisfactory portable service.

To get the best performance from you new engine generator set, it is important that you carefully read and follow the operating instructions in this manual.

Fill out the enclosed warranty information sheet and mail back to us as soon as possible.

Did you know?.....
Winpower offers a very attractive portability wheel kit: Item PK280 fits the HOV5500VE.

Winpower is your one stop shopping place for heavy duty generators. We offer air cooled portables, tractor driven PTO generators and larger diesel self contained units. See your dealer for details or call the factory.

TABLE OF CONTENTS

INTRODUCTION                                                                                  1
FEATURES BY MODEL                                                                         1
SAFETY PRECAUTIONS                                                                      2
FUELS AND LUBRICANTS                                                                    4
WATTAGE CALCULATING INSTRUCTIONS                                               4
VOLTAGE DROP IN ELECTRIC EXTENSION CORDS                                     5
PRESTARTING INFORMATION                                                               6
TROUBLESHOOTING                                                                           7
GENERAL IDENTIFICATION                                                                  8
PARTS ILLUSTRATION & PARTS LIST                                                    9
OPTIONAL WHEEL KIT - PK280                                                           10
MISCELLANEOUS WATTAGE REQUIREMENTS                                          11

Copy you model and serial number here. No other Winpower generator has the same MODEL serial number as yours. It is important that you SERIAL NUMBER record the number and other vital information PURCHASE DATE here. If you should ever need to contact us on this unit it will help us to respond to your DEALER needs faster. MODEL _______________________

SERIAL NUMBER ________________

PURCHASE DATE _______________

DEALER _______________________

1999 WINPOWER INC                                      Page i                                      HOV SERIES

 

________________ INTRODUCTION ________________

Thank you for purchasing a WINPOWER generator. This manual covers the operation and maintenance of the HOV Models. It contains the latest product information available at the time of printing. WINPOWER INC. reserves the right to make changes at any time without notice and without incurring any obligation.

WARNING!
Indicates a possibility that personal injury, equipment damage, or other property damage could occur if the J& instructions are not followed.

CAUTION!
Indicates a possibility that personal injury, equipment damage, or other property damage could occur if the J& instructions are not followed.

NOTE:
Lists helpful information which should assist you in getting satisfactory performance from your new generator.

If you have a problem with your generator, or have any questions about the generator, consult an authorized Winpower distributor, dealer, or service center. Should you require additional information, please consult the factory service department.

The Winpower generator is designed to give safe and dependable service if operated according to the instructions given in this manual. Read and understand the owner's operation and service manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

This manual covers our latest compact portable generator 5000 watt HOV series unit. Winpower builds four different model types -EL, HOV, COV & CHD series. All use the same heavy-duty generator designs, but are offered with various engines and differing levels of features. This manual is for the HOV model only. The description and features are listed in the following paragraphs.

The most basic model group is the EL Series. The EL series is designed to provide a heavy-duty generator set with essential features but avoiding the cost of unused features. Primary applications for the EL series are for infrequent or medium duty loads where the initial cost is critical and unit will be operated less than 50 to 100 hours per year. Typical uses might be for farm, ranch or home standby or portable field power away from convenient utility or where running an extension cord is impractical. The EL Series have premium engines, but use their manufacturers entry level offerings to minimize cost.

The HOV5000VE is the Premium Featured model that has a heavy duty generator. The shock isolated receptacle panel and premium OHV engine basic receptacle panel includes a 15/20 Amp GFCI (Ground Fault Circuit Interrupter) and a 30 Amp, 120/240 Volt, 4-wire Twist lock receptacle. Both are protected with 2 individual circuit breakers. The OHV (Overhead Valve) engine has a low lubricating oil safety shutdown feature. This unit is designed for regular, rugged, heavy, and severe loads and operating conditions. Each unit is crafted for the construction and rental markets where the 'added cost of the premium engine is offset by the increased reliability and efficiency of the generator sets' ability to stay on the job to completion..... day in and day out.

The CHD line is "Commercial Heavy Duty". Kohler Command Series engine features full pressure lubrication with spin on oil filter. Overhead valve engine assures reliable starting, cooler running, and less vibration. Electric Start and low oil shutdown are standard on this model.

The COV line is the Premium Featured model group that has the same heavy duty generators, but includes a full control panel with features like Econ-0-Mizer auto idle, Dual Voltage, Switchable Full Power, Twist lock receptacles, 4-wire receptacles and premium engine offerings. These units are designed for regular, rugged, heavy, and severe loads and operating conditions. These units are also made to serve faithfully in the construction and rental markets where the added cost of the heavy duty features are offset by the increased convenience, reliability and reduced noise & wear on engine.

MODEL FEATURES
MODEL ENGINE
MFR/MODEL
HP FUEL
TANK
LUBE
OIL**
START
TYPE
WATTS
MAX/RATED
AMPS @
120/240V
FEATURES*
HOV5000VE VANGUARD 9.0 18.0 QT 2.4 PTS RECOIL 5000/4500 37.5/18.8 1, 2L, 3, 4

** LUBE OIL - CAPACITY LISTED FOR CONVENIENCE ONLY - USE ENGINE MFRS RECOMMENDATION
*FEATURES - LISTED BELOW BY REFERENCE NUMBER WITH EXPLANATION -
1. Full protective 'roll cage' carrying frame
2. Low lubricating oil shutdown (lube oil Level or Pressure)
3. Overhead valve, cast iron sleeved engine
4. Extended run, frame mounted fuel tank - shock isolated

1999 WINPOWER INC                                      Page 1                                      HOV SERIES

 

________________ SAFETY PRECAUTIONS ________________

 

LEARN GENERATOR SAFETY
Improper use of maintenance can result in injury.

Carefully read this manual. Learn how to operate your generator correctly. Also pay attention to point of use safety messages in this manual.

WARNING   DANGER

UNAUTHORIZED MODIFICATIONS TO THE GENERATOR MAY IMPAIR THE FUNCTION AND/OR SAFETY AND AFFECT MACHINE LIFE. USE ONLY APPROVED ACCESSORIES ON THE GENERATOR.

DO NOT let any one operate the generator without proper instruction.

PROTECT PEOPLE AND PETS

KEEP PEOPLE AND PETS OUT OF THE AREA where you are using the generator.

DO NOT let children operate the generator, or handle electrical power cords.

OPERATION OF GENERATOR should be restricted to mature, properly instructed individuals.

HANDLE FUEL SAFELY - AVOID FIRES

DO NOT USE ANY OTHER FUEL than that recommended in your engine manufacturer's Operator's Manual. Handle gasoline with care: it is highly flammable. Use an approved gasoline container.

FILL THE FUEL TANK OUTDOORS.

DO NOT OVERFILL FUEL TANK.

DO NOT SMOKE while you fill fuel tank or service fuel system.

DO NOT REMOVE GAS CAP OR ADD GASOLINE to tank if engine is hot or running.

CLEAN UP spilled gasoline.

MOVE AWAY from refueling area before attempting to start generator engine.

KEEP ENGINE CLEAN. Remove grass, leaves, excess oil and dirt before you start engine.

LET ENGINE COOL before you store generator in a building.

DO NOT store generator where fuel fumes could reach and open flame or spark.

Drain gasoline before transporting generator.

REFUEL IN A SAFE PLACE. Move the generator at least 10 feet from its operating location. Open the fuel cap slowly to release any pressure which may have formed in the fuel tank. Return the generator to its original location before restarting the engine.

OPERATE ENGINE SAFELY
DO NOT RUN ENGINE in an enclosed or poorly ventilated area (inside a room, garage, barn, etc.) Exhaust gas contains carbon monoxide, an odorless and deadly poison.

DO NOT TOUCH HOT ENGINE OR MUFFLER.

OBEY ALL FIRE SAFETY REGULATIONS.
Fire prevention regulations of flie U.S. Forestry jurisdiction require approved spark arrestor screen to be installed on gasoline powered products used on U.S. Forestry forests, brush and grasslands.

Your unit is not equipped with a spark arrestor muffler. See engine manufacturer for USDA Forestry approved spark arrestor kit and added maintenance instructions.

NOTE:
Compliance with local, state and federal laws is the user's responsibility. Replacement spark arrestor screen kits are available for you generator from the engine dealer. If you have any questions concerning spark arrestor screens or there use, please contact your Winpower servicing dealer.

OPERATE GENERATOR SAFELY
DO NOT ATTEMPT TO CARRY GENERATOR when engine is running.

DO NOT OPERATE GENERATOR ON AN INCLINE. It should be placed on a firm, dry, level surface for proper engine operation an lubrication. Keep the area free of any flammable material such as leaves, brush or fuels.

WARNING   DANGER

* AVOID ACCIDENTAL FIRES AND ENGINE OVERHEATING.
* DO NOT AIM ENGINE EXHAUST AT MATERIALS THAT COULD CATCH FIRE.
* FACE COOLING AIR INTAKE (RECOIL START AREA) AND MUFFLER SIDE OF ENGINE 6.6 FT. 2 M (OR TWO METERS) AWAY FROM BUILDINGS, OBSTRUCTIONS AND OTHER BURNABLE OBJECTS.

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1999 WINPOWER INC                                      Page 2                                      HOV SERIES

 

________________ SAFETY PRECAUTIONS ________________

 

WARNING   DANGER

* DO NOT OPERATE GENERATOR IN AREA OF FLAMMABLE MATERIALS.
* DO NOT ENCLOSE UNIT. IT RELIES ON FREE AIR CIRCULATION TO COOL THE ENGINE AND GENERATOR. ENCLOSING THE UNIT CAN CREATE A FIRE HAZARD RESULTING FROM ENTRAPPED GAS FUMES AND OVER-HEATING WHICH CAN RESULT IN DAMAGE TO THE ENGINE AND OTHER COMPONENTS.
* THESE GENERATORS ARE NOT INTENDED FOR INSTALLATION IN RV'S (RECREATIONAL VEHICLES), BOATS OR SIMILAR LOCATIONS.

RESPECT ELECTRICITY

DO NOT TOUCH ELECTRICAL EQUIPMENT while standing on metal floors, damp concrete, or other well grounded surfaces.

DO NOT HANDLE ELECTRICAL EQUIPMENT while wearing damp clothing (particularly wet shoes) or while skin surfaces are damp.

BE EXTRA CAUTIOUS WHEN WORKING with generator during wet weather. Generators are not waterproofed. Using a generator in a wet place or during stormy weather could result in short circuits, electric shock or electrocution.

DO NOT pour water directly over the generator, nor wash it with water.

DO NOT operate equipment when mentally or physically stressed.

DO NOT WORK on ungrounded electrical equipment.

DO NOT CONNECT GENERATOR DIRECTLY to house hold electrical circuits.

DO NOT USE ungrounded extension cords.

NEVER ALTER CORD, or plug of any appliance to be used with generator.

WARNING   DANGER

THESE UNITS PRODUCE 120V AND 240V WHICH MAY CAUSE FATAL ELECTRICAL SHOCK IF PRECAUTIONS ARE NOT FOLLOWED.

USE ONLY POWER CORDS that are suitable for use outdoors and are so marked. Always examine power cords for signs of fraying, damage or cracks in the insulation before using them.

DO NOT HANDLE POWER CORDS that have damaged insulation or are wet.

DO NOT, under any circumstances, connect your generator to any circuit or receptacle receiving electrical power (home, office, etc.) from any other sources as this is likely to result in a fire and damage all electrical systems.
DO NOT, under any circumstances, use the generator for any purpose that exceeds its rated capacity.

GROUND THE GENERATOR. The manufacturer has provided a grounding lug for the proper grounding of the generator. Manufacturer does not supply the required grounding conductor or grounding electrode because it would be impossible to cover every exception and meet all local code requirements for the proper grounding governing the use of your generator.

IF CONSIDERING CONNECTING GENERATOR to power existing wiring systems (house, barn, pumps, for example), CONTACT A LICENSED ELECTRICIAN to ensure proper ' safe connection through an approved isolation switch and in compliance with local electrical, fire safety and building codes.

 

INSPECT GENERATOR CAREFULLY

INSPECT THE GENERATOR CAREFULLY before you operate it.

GUARDS AND SHIELDS must be in place.

KEEP NUTS, BOLTS, AND SCREWS TIGHT. Loose parts may result in personal injury or damage to the unit.

DO NOT operate the generator without an air filter. Rapid engine wear will result.

DO NOT operate the generator if the oil level is low,

VENTILATING OPENINGS such as the generator cover, air filter and muffler exhaust outlet must be cleaned periodically and kept free of debris to ensure proper operation and adequate cooling of the generator.

 

SERVICE GENERATOR SAFELY

KEEP generator clean.

BEFORE you service or remove parts, let the engine cool.

DO NOT work on generator while it is being operated.

DO NOT adjust generator when engine is running, unless the procedure is approved. STOP THE ENGINE.

USE ONLY identical replacement parts when servicing unit.

DO NOT ALTER EXHAUST SYSTEM. Use only Engine Manufacturer approved exhaust mufflers.

DO NOT ALTER ENGINE SETTINGS. The engine speed is controlled by a preset governor to deliver rated electrical frequency (60 HZ). Consult you Winpower servicing dealer if in doubt.

 

1999 WINPOWER INC                                      Page 3                                      HOV SERIES

 

________________ SAFETY PRECAUTIONS ________________

 

STORE GENERATOR SAFELY

Before you leave the generator unattended:
1 .Stop the engine by moving the Engine Ignition Switch to the OFF position.
2. Tom fuel valve to OFF position.
3. Disconnect spark plug wire.
4. Do not store generator where fuel fumes could reach an open flame or spark.

WHEN NOT IN USE, STORE GENERATOR in a cool, dry place and AWAY FROM POSSIBLE SOURCES of ignition such as gas water heaters, furnaces, clothes dryers, etc.

WHEN TRANSPORTING your generator, make sure it is in an upright position and that fuel valve is off and gasoline is not leaking. Secure it from sliding.

HAVE A FIRE EXTINGUISHER NEARBY

Have a multipurpose dry chemical fire extinguisher filled and handy. Know how to use it.

COMPLY WITH ALL FIRE PREVENTION REGULATIONS. We recommend you keep a fire extinguisher and long-handle shovel close by whenever using a generator in area where dry grass, leaves or other flammable materials are present.

 

________________ FUELS AND LUBRICANTS ________________

ENGINE OIL

IMPORTANT
Before starting engine for first time, add oil, as unit is shipped dry.

 

IMPORTANT
Operating a generator with low oil level will cause serious engine damage.

 

WARNING   DANGER

HANDLE FUEL CAREFULLY.  IF THE ENGINE IS HOT OR RUNNING, DO NOT FILL THE FUEL TANK.  DO NOT SMOKE WHILE YOU FILL THE FUEL TANK OR SERVICE THE FUEL SYSTEM.

See engine manufacturer's Operator's Manual for all engine operating and maintenance requirements.

 

 

__________ WATTAGE CALCULATING INSTRUCTIONS __________

 

IMPORTANT
Do not exceed rated capacity of your generator. Serious damage to the generator or appliance can result from overload.

1. When matching generator wattage capacity to tool or appliance operation, starting and running wattage requirements should be calculated to insure the generator is not overloaded.

2. Two types of electrical appliances may be powered by your generator.

a. "Resistive Load Appliances" (i.e., lights, heaters, television sets, radios) starting wattage and running wattage requirements are the same.

b. "Inductive Load Appliance" (i.e., electric motors and hand held power tools) starting wattage may be 1.5 to 3.5 times greater than the running or operating wattage requirements.

CALCULATING WATTAGE REQUIREMENTS
Before operating the generator list all the appliances and/or tools you intend to operate at the same time. Then determine starting requirements and running wattage requirements.

1. Some tools and appliances will list on the motor label starting and running voltage and amperage requirements. Refer to the starting volts and amps shown on the label. To convert this information to wattage use the following formula:

Volts x Amps = Watts

Ex. (Starting voltage and amperage for 1/4 hp drill)

120V x 10 Amps = 1200 Watts

2. Use actual listed values from the motor label if available. If only one value is shown that value is the running volt/amps. Determine the approximate starting wattage requirement by multiplying the calculated wattage by 3 times for most motor types to assure adequate generator capacity. If no label information is available use the values in the following chart as a guide.

WATTS REQUIRED TO START MOTOR

Motor
Size
(HP)
Running
Watts
Repulsion
Induction
Capacitor Split
Phase
1/6
1/4
1/3
1/2
3/4
1
275
400
450
600
850
1100
600
850
975
1300
1900
2500
850
1050
1350
1800
2600
3300
2050
2400
2700
3600
--
--

3. The starting wattage required by resistive loads is the same as running wattage and is usually listed in watts on the label. e.g. 60 watt light bulb

CALCULATING RUNNING WATTAGE REQUIREMENTS
1. Running wattage requirements are calculated the same as starting wattage. Refer to the running or operating volts and amps referenced on the motor label and calculate watts by multiplying Volts and Amps.

 

1999 WINPOWER INC                                      Page 4                                      HOV SERIES

 

____________ WATTAGE CALCULATING INSTRUCTIONS ____________

 

CALCULATING TOTAL WATTAGE REQUIREMENTS
Generator capacity must be equal to or exceed total starting and running wattage load.

1. To determine total wattage load, list all appliances that may be operated by the generator at the same time.

2. List running wattage requirements of appliances that will operate in constant application.

GENERATOR APPLICATION WORKSHEET
Requirements Running
Wattage
Starting
Wattage
Total
Wattage

Furnace "1/8" HP
Lights
Radio
TV
TOTAL

300
60
80
255
500
60
80
255
500
60
80
255
895

3. List starting wattage requirements of appliances that may cycle on and off.

4. Compare the running and starting wattage requirements for each appliance, and list the larger wattage requirement in the column TOTAL WATTAGE.

5. Add the total wattage requirements for all appliance to determine the maximum generator load.

In the above example running and starting wattages for lights, radio and TV are the same values.  However, the starting wattage for the furnace, which will cycle on and off, is greater than the running wattage.  Therefore, total wattage load on the generator will equal the furnace starting wattage of 500 watts plus the running wattages of the lights, radio and T.V., a total of 895 watts, as shown in the TOTAL WATTAGE column.

6. Using figures calculated, use the cahrt to compare requirements to generator capacity.

If generator capacities are not adequate to cover all requirements, deduct the least needed appliance so generator can be used without overloading.

If requirements are mandatory and cannot be reduced, obtain a larger capacity generator.

GENERATOR CAPACITY CHART

Model Continuous
Running
Maximum
Wattage
HOV5000VE 5000 5500

EXTENSION CORD USAGE
When using a tool at a considerable distance from power source, a 3-conductor, grounding type extension cord of adequate size must be used for safety, and to prevent loss of power and overheating.  Use the following table to determine the minimum wire size required.

NOTE
Use only three wire extension cords with a three-prong grounding type plug and three-pole receptacles which accept the tool's plug.  Replace or repair damaged cords immediately.

 

IMPORTANT
A cord that is hot to the touch is overloaded.

 

WIRE GAUGE CHART

EXTENSION
CABLE LENGTH
120V/240V
*Gauge
25 Ft. (7.62 M)
50 Ft. (15.24 M)
75 Ft. (22.86 M)
100 Ft. (30.48 M)
150 Ft. (45.27 M)
200 Ft. (60.94)
10
10
10
8
8
8
* American Wire Gauge

 

________ VOLTAGE DROP IN ELECTRIC EXTENSION CORDS ________

When a long electric cord is used to connect an appliance or tool to the generator a certain amount of voltage drop occurs in the extension cord which lessens the effective voltage available to the appliance or tool. The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet (approx. 100 meters) is used to connect an appliance or tool to the generator.

Nominal
Cross
Section
mm2
A.W.G.
Gauge
No.
Allowable
Current
Amps
No. Of
Strands/Strand
Dia.
No./mm
Resistance
Ohms/100m

Current Amps

1A 3A 5A 8A 10A 12A 15A
0.75 18 7 30/0.18 2.477 2.5V 8V 12.5V -- -- -- --
1.27 16 12 50/0.18 1.486 1.5V 5V 7.5V 12V 15V 18V --
2.0 14 17 37/0.26 0.952 1V 3V 5V 8V 10V 12V 15V
3.5 12-10 23 45/0.32 0.517 -- 1.5V 2.5V 4V 5V 6.5V 7.5V
3.5 10-8 35 70/0.32 0.332 -- 1V 2V 2.5V 3.5V 4V 5V

MAXIMUM OUTPUT OPERATION
Limit operation of the generator at maximum output to 3 minutes. Additional minute periods of maximum output are possible if the generator is allowed 10 minutes to cool between periods of maximum output. Cool engine by operating in the throttle position with the output load disconnected.

1999 WINPOWER INC                                      Page 5                                      HOV SERIES

 

________________ PRESTARTING INFORMATION ________________

 

WARNING   DANGER

DO NOT RUN ENGINE IN AN ENCLOSED AREA. EXHAUST GAS CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY POISON.

 

IMPORTANT
Do not start engine with AC loads connected. Damage to the generator or appliance may result.

1. GROUNDING GENERATOR
The National Electrical Code (NEC) requires that all separately derived AC systems be grounded per Article 250-26. Manufacturer has added a grounding lug type terminal per Article 250-26 (a) from the noncurrent-carrying metal parts to the conductor to be grounded. Manufacturer does not supply the required grounding conductor or grounding electrode because it would be impossible to cover every exception anal all local code requirements. See your local codes and the NEC manual for the proper grounding for your application.

NOTE
As a general rule, do not use electrical equipment in wet or damp areas. Additional rules from NEC, OSHA and state codes apply to portable generators when used on construction sites.

It is the responsibility of the consumer to meet the above requirements.

 

IMPORTANT
The generator must be placed on a firm, level surface for proper lubrication of the engine.

 

2. AC RECEPTACLES / CIRCUIT BREAKER

IMPORTANT
Do not exceed rated capacity of your generator, as serious damage to the generator or appliance is connected.

 

CONNECTING RECEPTACLES

IMPORTANT
Note receptacle wiring polarity to prevent equipment or generator failure.

Plug connections to all equipment should be as follows:

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AC RECEPTACLES/CIRCUIT BREAKER/GFCI

GROUND FAULT CIRCUIT INTERRUPTER (GFCI)
These GFCI outlets provide protection against ground fault currents which can cause shocks that may be fatal. A ground fault current is caused by an AC system with faulty insulation. When a person uses the defective AC system, and if that person is contacting an electrical ground, then stray current caused by faulty insulation will flow through the person's body.

When a ground fault is detected in an AC system, the GFCI outlet will "trip" and interrupt the flow of current.

Test both outlets regularly. Push the test button and all nt to the outlets on that line should be interrupted. If the power is not interrupted, do not use the outlets, and have a qualified technician make the necessary repairs. Press the reset button to restore power to all the outlets.

IMPORTANT
Do not exceed maximum rated capacity of your generator, as serious damage to the generator or appliance could result.

Disconnect appliances from generator before starting engine.

The generator is equipped with a frame grounded 120V(GFCI) 15/20 amp receptacle (A), 120/240V 30 amp four hole receptacle (B). The receptacles are protected by button-type circuit breakers (C).

NOTE
Circuit breakers trip automatically under circuit overload. When a circuit breaker trips, determine the cause. Typical causes are excessive loading or electrical system shorting .

If a circuit breaker trips, locate and correct the problem, and allow circuit breaker to cool for 1 minute. Then reset circuit breaker by pushing button in.

 

1999 WINPOWER INC                                      Page 6                                      HOV SERIES

 

4. OPERATING GENERATOR / AC OUTPUT
1. Make sure all power tools, extension cords, appliances are disconnected from the generator.

2. Check that equipment switches are in the "OFF" position.

3. Start engine (See Engine Operator's Manual).

IMPORTANT
Do not plug in extension cords to generator receptacles or attempt to operate electrical tools or appliances when engine is operating at idle or intermediate speed positions, as damage to generator or appliance could result.

 

4. Allow the engine to warm up 2 - 3 minutes before connecting tools or appliances.

5. Connect equipment to generator receptacle.

6. FREQUENCY (Hz) Your generator has been factory preset to 60 cycles (one Hertz (Hz) equals one cycle/per second, the same as 120 volt household current) at 3600 rpm with throttle in FULL position, under load.

The 60 cycle output is the standard electrical frequency for the United States.

NOTE
Adjustment or changing of frequency should only be made by authorized servicing dealer.

 

 

________________ TROUBLESHOOTING ________________

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
Engine does not start 1. Ignition switch off
2. Fuel valve off
3. Low on fuel or oil
4. Unit loaded during start-up
5. Faulty spark plug
6. Loose wire
1. Turn to "ON" position
2. Turn to "ON" position
3. Add fuel or oil
4. Remove load
5. Replace
6. Inspect & repair
No electrical output 1. Circuit breaker

2. Faulty receptacle
3. Tripped G.F.C.I.
4. Faulty power cord
1. a) Tripped - Depress and reset
    b) Defective - Replace
2. Replace
3. Reset or replace if defective
4. Inspect & replace
Repeated circuit breaker tripping
1. Overload
2. Faulty equipment or cords
1. Reduce load
2. Check for bare wires or frayed insulation on equipment

When the engine will not start:
1. Is there enough fuel?

2. Is the fuel valve on?

3. Is gasoline reaching the carburetor? To check, loosen the carburetor float bowl drain plug with the fuel valve on.

4. Is the engine ignition switch "ON"?

5. Is there enough oil in the engine? Oil level must be at full mark for each start - see engine manual.

6. Is the choke lever in its proper position?

7. Is there a spark at the spark plug?
a) Remove the spark plug cap. Clean any dirt from around the spark plug base, then remove the spark plug.
b) Install the spark plug in the plug cap.
c) Turn the engine switch on.
d) Ground the side electrode of the spark plug to any engine ground, pull the recoil starter to see if sparks jump across the gap.
e) If there are no sparks, replace the spark plug. If OK, try to start the engine according to the instructions.

8. If the engine still does not start, take your generator set to the nearest engine dealer.

 

1999 WINPOWER INC                                      Page 7                                      HOV SERIES

 

GENERAL IDENTIFICATION MODEL HOV5000VE

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1. Ignition Switch - Switch to left is "OFF" -right is "ON" or "RUN"

2. 120V / 15/20 AMP Duplex G.F.C.I. Receptacle opens (Stops electricity) when a short occurs between the electric tool and ground path to the generator to protect the operator. To rest the G.F.C.I., wait one minute and depress reset button.

3. 120/240 V.A.C. 4 Hole Twist Lock Receptacle.

4. Grounding Lug - Attachment point for adding a ground strap to an external earth ground.

5. Handle/Tube Frame - Protective carrying frame for generator.

6. Receptacle Panel - Contains wiring for receptacles, circuit breaker and control switches.

7. Muffler - Refer to engine Operator's Manual for maintenance. Optional Forestry Service approved Spark Arrestor - Prevents hot exhaust particles from exiting the engine (available from engine dealer).

8. Fuel Shut Off Valve - Tom clockwise to shut off fuel after shutdown.

9. AC Circuit Breakers (20 amp) - Protects receptacles and generator winding from overload. Breaker button pushed in allows electricity flow to receptacles. Breaker button out (tripped) prevents electricity flow to receptacles.

10. Fuel Tank Cap - Covers and seals fuel tank.

11. Fuel Tank - Four and one half (4.5) gallon capacity.

12. Generator Housing - Houses electricity generating components.

13. Generator Vents - Provides cooling air flow for electricity generating components. DO NOT BLOCK.

14. Oil Filler Cap / Dipstick - Access cap for adding or replacing engine oil. Refer the engine Operator's Manual for maintenance intervals.

15. Generator Mounts - Reduces engine vibration to the frame.

16. Fuel filter - See engine manual for maintenance/replacement.

17. Air Cleaner - See engine manual for maintenance/replacement.

18. Spark plug - See engine manual for maintenance/replacement.

19. Recoil handle - See engine manual for maintenance/replacement.

 

1999 WINPOWER INC                                      Page 8                                      HOV SERIES

 

PARTS ILLUSTRATIONS

Wp-fp9a.gif (4959 bytes)       Wp-fp9b.gif (6958 bytes)   
connections              top view       
(alternator)    (alternator+engine)

Wp-fp9c.gif (7853 bytes)    Wp-fp9d.gif (8387 bytes)    Wp-fp9e.gif (6684 bytes)
end view              side view               end view
(alternator)    (alternator+engine)      (engine)

Click any image above to enlarge

 

PARTS LIST FOR HOV5000VE

ITEM PART NO. DESCRIPTION QUANTITY
1 A-300226 ENGINE 1
2 B-300043-7 GENERATOR 1
3 A-300213 CRADLE, END 2
4 A-300214 CROSS MEMBER 2
5 A-300225 BACK PLATE 2
6 A-300215 ASSEMBLY, RECEPTACLE PANEL 1
7 A-300216 SIDE, LEFT CRADLE 1
8 A-300200 SUPPORT, FUEL TANK 1
9 A-300221 BAFFLE, AIR 1
10 A-64062-000 SHOCK MOUNT 6
11 A-16133-000 LEATHER WASHER 2
12 A-300222 SUPPORT, GENERATOR 1
13 A-62825-003 SPACER, GENERATOR SUPPORT 1
14 A-62825-001 SPACER, THRU BOLT 1
15 B-64024-000 4.5 GALLON FUEL TANK 1
16 A-15482-000 CAP, FUEL TANK 1
17 A-300230 COVER, ENGINE 1
18 B-300301 DECAL, POWR-PAK 2
19 A-23917-000 GROMMET 1
20 A-98771-000 FUEL SHUT OFF VALVE 1

 

1999 WINPOWER INC                                      Page 9                                      HOV SERIES

 

RECEPTACLE PANEL ASSEMBLY

PARTS ILLUSTRATION & WIRING DIAGRAM

Wp-fp10a.gif (7097 bytes)    Wp-fp10b.gif (9297 bytes)
Click any image above to enlarge

ITEM PART NO. DESCRIPTION QUANTITY
1 A-300217 SIDE, RIGHT CRADLE 1
2 A-300218 COVER, RECEPTACLE PANEL (NOT SHOWN) 1
3 A-64045-009 STRAP, MOUNTING 2
4 A-64211-000 GROUND LUG 1
5 91286-001 CIRCUIT BREAKER 1
6 15147-001 RECEPTACLE, GFCI (20 AMP) 2
7 A-97360-000  RECEPTACLE 1
8 A-64045-016 STRAP, MOUNTING 1

 

OPTIONAL WHEEL KIT PK280
FOR MODEL HOV5500VE

Wp-fp10c.gif (8000 bytes)
Click image above
to enlarge

 

ITEM PART NO. DESCRIPTION QUANTITY
1 300224 SUPPORT AXLE  2
2 300223 HANDLE, WHEEL KIT 2
3 43657-001 ASSEMBLY, WHEEL & TIRE  2
4 64327-000 HUBCAP  2
5 1178-000 FLAT WASHER, 1 3/8  5
6 62825-009 SPACER, TUBULAR SPLIT 1
7 64326-011 AXLE 1
8 16072-000 BUSHING, THREADED 2
9 20191-000 FOOT,RUBBER 2
10 15511-000 PLUG,TUBE 1

 

1999 WINPOWER INC                                      Page 10                                      HOV SERIES

 

___________ MISCELLANEOUS WATTAGE REQUIREMENTS ___________

REQUIREMENTS TOTAL Inductive
Starting Watts
REQUIREMENTS TOTAL Inductive
Starting Watts
Air Condition, Central
  20,000 BTU
  24,000 BTU

5,800
8,750
Furnace Fan(Gas or Fuel Oil)
  1/8 HP
  1/6 HP
  1/4 HP
  1/3 HP
  1/2 HP

800
1,250
1,600
2,100
3,225
Blanket, Electric* 400
Charger, Battery*
  4 amp
  10 amp
  15 amp
  30 amp w/200 amp boost
  60 amp w/250 amp boost

90
200
380
650/3,600
1,500/5,750
Grinder, Bench
  6 inch
  8 inch

1,720
3,900
Heater, Portable Space
(Kerosene, Diesel Fuel)
    30,000 BTU
    50,000 BTU
    85,000 BTU
    90,000 BTU
  140,000 BTU
  150,000 BTU
  350,000 BTU


800
1,000
1,225
1,225
1,625
1,625
2,125
Cleaner, Grain
  1/4 HP
1,650
Coffee Maker* 1,750
Compressor, Air
  1/2 HP
  1 HP

3,000
6,000
Iron* 1,200
Conveyor, Portable
  1/2 HP

3,400
Light Bulbs*
Light, Flood
  HID
  Metal Halide
  Mercury Vapor
    (not recommended)
  Sodium Vapor
Indicated on bulb

125
313
--

1,250
Cooler, Milk 2,900
Cultivator, Electric 2,100
Dehumidifier 1,450
De-Icer, Stock Tank* 1,000 Milker 3-1/2 cu.ft. (1/2 HP) 3,300
Dishwasher
  Cool dry
  Hot dry

2,100
1,000
Mixer (Vacuum Pump, 2 HP) 10,500
Mixer, 55 gal. drum (1/4 HP) 1,900
Drill, Hand
  1/4 inch
  3/8 inch
  1/2 inch

350
400
800
Motors, Farm Duty
  Standard (e.g. conveyor,
  feed auger, air compr.)
  1/3 HP
  1/2 HP
  3/4 HP



1,720
2,575
4,500
Dryer, Clothes
  Gas
  Electric

2,500
7,550
Dryer, Hair 300-1,200 High Torque (e.g. Barn leaners, silo unloaders, silo hoists, bunk feeders)
  1-1/2 HP


8,100
Elevator, Grain (3/4 HP) 4,400
Fence, Electric* (25 mile) 250 Motors, Industrial
Duty Split Phase
  1/8 HP
  1/6 HP
  1/4 HP
  1/3 HP


800
1,225
1,600
2,100
Freezer 2,900
Fry Pan, Electric 1,300

*These are resistive loads in which starting wattage requirements do not exist. 1999 WINPOWER INC.

 

 

1999 WINPOWER INC                                      Page 11                                      HOV SERIES

 

_____ MISCELLANEOUS WATTAGE REQUIREMENTS(CONT.) _____

REQUIREMENTS TOTAL Inductive
Starting Watts