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| WINPOWER |
HEAVY DUTY
GENERATORS |
OPERATOR INSTRUCTION MANUAL

HOV5000VE
WARNING DANGER
READ INSTRUCTIONS CAREFULLY AND FOLLOW RULES FOR SAFE OPERATION.
FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY. |
P.O. Box 495
St. Peter, MN 56082
Phone: 507-357-6700
Fax: 507-357-6580
Congratulations on your choice of a Winpower heavy duty generator
set. You have selected a high quality, precision-engineered generator set
designed and tested to give you years of satisfactory portable service.
To get the best performance from you new engine generator set, it is
important that you carefully read and follow the operating instructions in this manual.
Fill out the enclosed warranty information sheet and mail back to us as soon as
possible.
Did you know?.....
Winpower offers a very attractive portability wheel kit: Item PK280 fits the
HOV5500VE.
Winpower is your one stop shopping place for heavy duty generators. We offer air
cooled portables, tractor driven PTO generators and larger diesel self contained units.
See your dealer for details or call the factory.
| Copy you model and serial number here. No other Winpower generator
has the same MODEL serial number as yours. It is important that you SERIAL NUMBER record
the number and other vital information PURCHASE DATE here. If you should ever need to
contact us on this unit it will help us to respond to your DEALER needs faster. |
MODEL _______________________ SERIAL NUMBER
________________
PURCHASE DATE _______________
DEALER _______________________ |
1999 WINPOWER INC
Page i
HOV SERIES
________________ INTRODUCTION
________________
Thank you for purchasing a WINPOWER generator. This manual covers the operation
and maintenance of the HOV Models. It contains the latest product information available at
the time of printing. WINPOWER INC. reserves the right to make changes at any time without
notice and without incurring any obligation.
WARNING!
Indicates a possibility that personal injury, equipment damage, or other property
damage could occur if the J& instructions are not followed.
CAUTION!
Indicates a possibility that personal injury, equipment damage, or other property
damage could occur if the J& instructions are not followed.
NOTE:
Lists helpful information which should assist you in getting satisfactory
performance from your new generator.
If you have a problem with your generator, or have any questions about the
generator, consult an authorized Winpower distributor, dealer, or service center. Should
you require additional information, please consult the factory service department.
The Winpower generator is designed to give safe and dependable service if
operated according to the instructions given in this manual. Read and understand the
owner's operation and service manual before operating the generator. Failure to do so
could result in personal injury or equipment damage.
This manual covers our latest compact portable generator 5000 watt HOV series
unit. Winpower builds four different model types -EL,
HOV, COV & CHD series. All use the same heavy-duty generator designs, but are offered
with various engines and differing levels of features. This manual is for the HOV model
only. The description and features are listed in the following paragraphs.
The most basic model group is the EL Series. The EL series is
designed to provide a heavy-duty generator set with essential features but avoiding the
cost of unused features. Primary applications for the EL series are for infrequent or
medium duty loads where the initial cost is critical and unit will be operated less than
50 to 100 hours per year. Typical uses might be for farm, ranch or home standby or
portable field power away from convenient utility or where running an extension cord is
impractical. The EL Series have premium engines, but use their manufacturers entry level
offerings to minimize cost.
The HOV5000VE is the Premium Featured model that has a heavy duty generator. The
shock isolated receptacle panel and premium OHV engine basic receptacle panel includes a
15/20 Amp GFCI (Ground Fault Circuit
Interrupter) and a 30 Amp, 120/240 Volt, 4-wire Twist lock
receptacle. Both are protected with 2 individual circuit breakers. The OHV
(Overhead Valve) engine has a low lubricating oil safety
shutdown feature. This unit is designed for regular, rugged, heavy, and severe loads and
operating conditions. Each unit is crafted for the construction and rental markets where
the 'added cost of the premium engine is offset by the increased reliability and
efficiency of the generator sets' ability to stay on the job to completion..... day in and
day out.
The CHD line is "Commercial Heavy Duty". Kohler
Command Series engine features full pressure lubrication with spin on oil filter. Overhead
valve engine assures reliable starting, cooler running, and less vibration. Electric Start
and low oil shutdown are standard on this model.
The COV line is the Premium Featured model group that has the
same heavy duty generators, but includes a full control panel with features like
Econ-0-Mizer auto idle, Dual Voltage, Switchable Full Power, Twist lock receptacles,
4-wire receptacles and premium engine offerings. These units are designed for regular,
rugged, heavy, and severe loads and operating conditions. These units are also made to
serve faithfully in the construction and rental markets where the added cost of the heavy
duty features are offset by the increased convenience, reliability and reduced noise &
wear on engine.
| MODEL FEATURES |
| MODEL |
ENGINE
MFR/MODEL |
HP |
FUEL
TANK |
LUBE
OIL** |
START
TYPE |
WATTS
MAX/RATED |
AMPS @
120/240V |
FEATURES* |
| HOV5000VE |
VANGUARD |
9.0 |
18.0 QT |
2.4 PTS |
RECOIL |
5000/4500 |
37.5/18.8 |
1, 2L, 3, 4 |
** LUBE OIL - CAPACITY LISTED FOR CONVENIENCE ONLY - USE ENGINE MFRS
RECOMMENDATION
*FEATURES - LISTED BELOW BY REFERENCE NUMBER WITH EXPLANATION -
1. Full protective 'roll cage' carrying frame
2. Low lubricating oil shutdown (lube oil Level or Pressure)
3. Overhead valve, cast iron sleeved engine
4. Extended run, frame mounted fuel tank - shock isolated
1999 WINPOWER INC
Page 1
HOV SERIES
________________ SAFETY PRECAUTIONS
________________
LEARN GENERATOR SAFETY
Improper use of maintenance can result in injury.
Carefully read this manual. Learn how to operate your generator correctly. Also
pay attention to point of use safety messages in this manual.
WARNING DANGER
UNAUTHORIZED MODIFICATIONS TO THE GENERATOR MAY IMPAIR THE
FUNCTION AND/OR SAFETY AND AFFECT MACHINE LIFE. USE ONLY APPROVED ACCESSORIES ON THE
GENERATOR. |
DO NOT let any one operate the generator without proper
instruction.
PROTECT PEOPLE AND PETS
KEEP PEOPLE AND PETS OUT OF THE AREA where you are using the
generator.
DO NOT let children operate the generator, or handle electrical
power cords.
OPERATION OF GENERATOR should be restricted to mature, properly
instructed individuals.
HANDLE FUEL SAFELY - AVOID FIRES
DO NOT USE ANY OTHER FUEL than that recommended in your engine
manufacturer's Operator's Manual. Handle gasoline with care: it is highly flammable. Use
an approved gasoline container.
FILL THE FUEL TANK OUTDOORS.
DO NOT OVERFILL FUEL TANK.
DO NOT SMOKE while you fill fuel tank or service fuel system.
DO NOT REMOVE GAS CAP OR ADD GASOLINE to tank if engine is hot
or running.
CLEAN UP spilled gasoline.
MOVE AWAY from refueling area before attempting to start
generator engine.
KEEP ENGINE CLEAN. Remove grass, leaves, excess oil and dirt
before you start engine.
LET ENGINE COOL before you store generator in a building.
DO NOT store generator where fuel fumes could reach and open
flame or spark.
Drain gasoline before transporting generator.
REFUEL IN A SAFE PLACE. Move the generator at least 10 feet
from its operating location. Open the fuel cap slowly to release any pressure which may
have formed in the fuel tank. Return the generator to its original location before
restarting the engine.
OPERATE ENGINE SAFELY
DO NOT RUN ENGINE in an enclosed or poorly ventilated area (inside a room, garage,
barn, etc.) Exhaust gas contains carbon monoxide, an odorless and deadly poison.
DO NOT TOUCH HOT ENGINE OR MUFFLER.
OBEY ALL FIRE SAFETY REGULATIONS.
Fire prevention regulations of flie U.S. Forestry jurisdiction require approved
spark arrestor screen to be installed on gasoline powered products used on U.S. Forestry
forests, brush and grasslands.
Your unit is not equipped with a spark arrestor muffler. See engine manufacturer
for USDA Forestry approved spark arrestor kit and added maintenance instructions.
NOTE:
Compliance with local, state and federal laws is the user's responsibility.
Replacement spark arrestor screen kits are available for you generator from the engine
dealer. If you have any questions concerning spark arrestor screens or there use, please
contact your Winpower servicing dealer. |
OPERATE GENERATOR SAFELY
DO NOT ATTEMPT TO CARRY GENERATOR when engine is running.
DO NOT OPERATE GENERATOR ON AN INCLINE. It should be placed on
a firm, dry, level surface for proper engine operation an lubrication. Keep the area free
of any flammable material such as leaves, brush or fuels.
WARNING DANGER
* AVOID ACCIDENTAL FIRES AND ENGINE OVERHEATING.
* DO NOT AIM ENGINE EXHAUST AT MATERIALS THAT COULD CATCH FIRE.
* FACE COOLING AIR INTAKE (RECOIL START AREA) AND MUFFLER SIDE OF ENGINE 6.6 FT. 2
M (OR TWO METERS) AWAY FROM BUILDINGS, OBSTRUCTIONS AND OTHER BURNABLE OBJECTS. |

Click thumbnail image
above to enlarge
1999 WINPOWER INC
Page 2
HOV SERIES
________________ SAFETY PRECAUTIONS ________________
WARNING DANGER
* DO NOT OPERATE GENERATOR IN AREA OF FLAMMABLE MATERIALS.
* DO NOT ENCLOSE UNIT. IT RELIES ON FREE AIR CIRCULATION TO COOL THE ENGINE AND
GENERATOR. ENCLOSING THE UNIT CAN CREATE A FIRE HAZARD RESULTING FROM ENTRAPPED GAS FUMES
AND OVER-HEATING WHICH CAN RESULT IN DAMAGE TO THE ENGINE AND OTHER COMPONENTS.
* THESE GENERATORS ARE NOT INTENDED FOR INSTALLATION IN RV'S (RECREATIONAL
VEHICLES), BOATS OR SIMILAR LOCATIONS. |
RESPECT ELECTRICITY
DO NOT TOUCH ELECTRICAL EQUIPMENT while standing on metal
floors, damp concrete, or other well grounded surfaces.
DO NOT HANDLE ELECTRICAL EQUIPMENT while wearing damp clothing
(particularly wet shoes) or while skin surfaces are damp.
BE EXTRA CAUTIOUS WHEN WORKING with generator during wet
weather. Generators are not waterproofed. Using a generator in a wet place or during
stormy weather could result in short circuits, electric shock or electrocution.
DO NOT pour water directly over the generator, nor wash it with
water.
DO NOT operate equipment when mentally or physically stressed.
DO NOT WORK on ungrounded electrical equipment.
DO NOT CONNECT GENERATOR DIRECTLY to house hold electrical
circuits.
DO NOT USE ungrounded extension cords.
NEVER ALTER CORD, or plug of any appliance to be used with
generator.
WARNING DANGER
THESE UNITS PRODUCE 120V AND 240V WHICH MAY CAUSE FATAL ELECTRICAL
SHOCK IF PRECAUTIONS ARE NOT FOLLOWED. |
USE ONLY POWER CORDS that are suitable for use
outdoors and are so marked. Always examine power cords for signs of fraying, damage or
cracks in the insulation before using them.
DO NOT HANDLE POWER CORDS that have damaged insulation or are
wet.
DO NOT, under any circumstances, connect your generator to any
circuit or receptacle receiving electrical power (home, office, etc.) from any other
sources as this is likely to result in a fire and damage all electrical systems.
DO NOT, under any circumstances, use the generator for any purpose
that exceeds its rated capacity.
GROUND THE GENERATOR. The manufacturer has provided a grounding
lug for the proper grounding of the generator. Manufacturer does not supply the required
grounding conductor or grounding electrode because it would be impossible to cover every
exception and meet all local code requirements for the proper grounding governing the use
of your generator.
IF CONSIDERING CONNECTING GENERATOR to power existing wiring
systems (house, barn, pumps, for example), CONTACT A LICENSED ELECTRICIAN
to ensure proper ' safe connection through an approved isolation switch and in compliance
with local electrical, fire safety and building codes.
INSPECT GENERATOR CAREFULLY
INSPECT THE GENERATOR CAREFULLY before you operate it.
GUARDS AND SHIELDS must be in place.
KEEP NUTS, BOLTS, AND SCREWS TIGHT. Loose parts may result in
personal injury or damage to the unit.
DO NOT operate the generator without an air filter. Rapid
engine wear will result.
DO NOT operate the generator if the oil level is low,
VENTILATING OPENINGS such as the generator cover, air filter
and muffler exhaust outlet must be cleaned periodically and kept free of debris to ensure
proper operation and adequate cooling of the generator.
SERVICE GENERATOR SAFELY
KEEP generator clean.
BEFORE you service or remove parts, let the engine cool.
DO NOT work on generator while it is being operated.
DO NOT adjust generator when engine is running, unless the
procedure is approved. STOP THE ENGINE.
USE ONLY identical replacement parts when servicing unit.
DO NOT ALTER EXHAUST SYSTEM. Use only Engine Manufacturer
approved exhaust mufflers.
DO NOT ALTER ENGINE SETTINGS. The engine speed is controlled by
a preset governor to deliver rated electrical frequency (60 HZ). Consult you Winpower
servicing dealer if in doubt.
1999 WINPOWER INC
Page 3
HOV SERIES
________________ SAFETY PRECAUTIONS ________________
STORE GENERATOR SAFELY
Before you leave the generator unattended:
1 .Stop the engine by moving the Engine Ignition Switch to the OFF position.
2. Tom fuel valve to OFF position.
3. Disconnect spark plug wire.
4. Do not store generator where fuel fumes could reach an open flame or spark.
WHEN NOT IN USE, STORE GENERATOR in a cool, dry place and AWAY
FROM POSSIBLE SOURCES of ignition such as gas water heaters, furnaces, clothes
dryers, etc.
WHEN TRANSPORTING your generator, make sure it is in an upright
position and that fuel valve is off and gasoline is not leaking. Secure it from sliding.
HAVE A FIRE EXTINGUISHER NEARBY
Have a multipurpose dry chemical fire extinguisher filled and handy. Know
how to use it.
COMPLY WITH ALL FIRE PREVENTION REGULATIONS. We recommend you
keep a fire extinguisher and long-handle shovel close by whenever using a generator in
area where dry grass, leaves or other flammable materials are present.
________________ FUELS AND
LUBRICANTS ________________
ENGINE OIL
IMPORTANT
Before starting engine for first time, add oil, as unit is shipped dry. |
IMPORTANT
Operating a generator with low oil level will cause serious engine damage. |
WARNING DANGER
HANDLE FUEL CAREFULLY. IF THE ENGINE IS HOT OR RUNNING, DO
NOT FILL THE FUEL TANK. DO NOT SMOKE WHILE YOU FILL THE FUEL TANK OR SERVICE THE
FUEL SYSTEM. |
See engine manufacturer's Operator's Manual for all engine
operating and maintenance requirements.
__________ WATTAGE
CALCULATING INSTRUCTIONS __________
IMPORTANT
Do not exceed rated capacity of your generator. Serious damage to the generator or
appliance can result from overload. |
1. When matching generator wattage capacity to tool or appliance
operation, starting and running wattage requirements should be calculated to insure the
generator is not overloaded.
2. Two types of electrical appliances may be powered by your generator.
a. "Resistive Load Appliances" (i.e., lights, heaters, television
sets, radios) starting wattage and running wattage requirements are the same.
b. "Inductive Load Appliance" (i.e., electric motors and hand held
power tools) starting wattage may be 1.5 to 3.5 times greater than the running or
operating wattage requirements.
CALCULATING WATTAGE REQUIREMENTS
Before operating the generator list all the appliances and/or tools you intend to
operate at the same time. Then determine starting requirements and running wattage
requirements.
1. Some tools and appliances will list on the motor label starting and running
voltage and amperage requirements. Refer to the starting volts and amps shown on the
label. To convert this information to wattage use the following formula:
Volts x Amps = Watts
Ex. (Starting voltage and amperage for 1/4 hp drill)
120V x 10 Amps = 1200 Watts
2. Use actual listed values from the motor label if available. If only one value
is shown that value is the running volt/amps. Determine the approximate starting wattage
requirement by multiplying the calculated wattage by 3 times for most motor types to
assure adequate generator capacity. If no label information is available use the values in
the following chart as a guide.
WATTS REQUIRED TO START MOTOR |
Motor
Size
(HP) |
Running
Watts |
Repulsion
Induction |
Capacitor |
Split
Phase |
1/6
1/4
1/3
1/2
3/4
1 |
275
400
450
600
850
1100 |
600
850
975
1300
1900
2500 |
850
1050
1350
1800
2600
3300 |
2050
2400
2700
3600
--
-- |
3. The starting wattage required by resistive loads is the same
as running wattage and is usually listed in watts on the label. e.g. 60 watt light bulb
CALCULATING RUNNING WATTAGE REQUIREMENTS
1. Running wattage requirements are calculated the same as starting wattage. Refer
to the running or operating volts and amps referenced on the motor label and calculate
watts by multiplying Volts and Amps.
1999 WINPOWER INC
Page 4
HOV SERIES
____________ WATTAGE CALCULATING INSTRUCTIONS ____________
CALCULATING TOTAL WATTAGE REQUIREMENTS
Generator capacity must be equal to or exceed total starting and running wattage
load.
1. To determine total wattage load, list all appliances that may be operated by
the generator at the same time.
2. List running wattage requirements of appliances that will operate in constant
application.
| GENERATOR APPLICATION WORKSHEET |
| Requirements |
Running
Wattage |
Starting
Wattage |
Total
Wattage |
Furnace "1/8" HP
Lights
Radio
TV
TOTAL |
300
60
80
255
|
500
60
80
255
|
500
60
80
255
895 |
3. List starting wattage requirements of appliances that may
cycle on and off.
4. Compare the running and starting wattage requirements for each appliance, and
list the larger wattage requirement in the column TOTAL WATTAGE.
5. Add the total wattage requirements for all appliance to determine the maximum
generator load.
In the above example running and starting wattages for lights, radio and TV are
the same values. However, the starting wattage for the furnace, which will cycle on
and off, is greater than the running wattage. Therefore, total wattage load on the
generator will equal the furnace starting wattage of 500 watts plus the running wattages
of the lights, radio and T.V., a total of 895 watts, as shown in the TOTAL WATTAGE column.
6. Using figures calculated, use the cahrt to compare requirements to generator
capacity.
If generator capacities are not adequate to cover all requirements, deduct the
least needed appliance so generator can be used without overloading.
If requirements are mandatory and cannot be reduced, obtain a larger capacity
generator.
GENERATOR CAPACITY CHART |
| Model |
Continuous
Running |
Maximum
Wattage |
| HOV5000VE |
5000 |
5500 |
EXTENSION CORD USAGE
When using a tool at a considerable distance from power source, a 3-conductor,
grounding type extension cord of adequate size must be used for safety, and to prevent
loss of power and overheating. Use the following table to determine the minimum wire
size required.
NOTE
Use only three wire extension cords with a three-prong grounding type plug and
three-pole receptacles which accept the tool's plug. Replace or repair damaged cords
immediately. |
IMPORTANT
A cord that is hot to the touch is overloaded. |
WIRE GAUGE CHART |
EXTENSION
CABLE LENGTH |
120V/240V
*Gauge |
25 Ft. (7.62 M)
50 Ft. (15.24 M)
75 Ft. (22.86 M)
100 Ft. (30.48 M)
150 Ft. (45.27 M)
200 Ft. (60.94) |
10
10
10
8
8
8 |
| * American Wire Gauge |
________ VOLTAGE
DROP IN ELECTRIC EXTENSION CORDS ________
When a long electric cord is used to connect an appliance or tool to the
generator a certain amount of voltage drop occurs in the extension cord which lessens the
effective voltage available to the appliance or tool. The chart below has been prepared to
illustrate the approximate voltage loss when an extension cord of 300 feet (approx. 100
meters) is used to connect an appliance or tool to the generator.
Nominal
Cross
Section
mm2 |
A.W.G.
Gauge
No. |
Allowable
Current
Amps |
No. Of
Strands/Strand
Dia.
No./mm |
Resistance
Ohms/100m |
Current Amps |
| 1A |
3A |
5A |
8A |
10A |
12A |
15A |
| 0.75 |
18 |
7 |
30/0.18 |
2.477 |
2.5V |
8V |
12.5V |
-- |
-- |
-- |
-- |
| 1.27 |
16 |
12 |
50/0.18 |
1.486 |
1.5V |
5V |
7.5V |
12V |
15V |
18V |
-- |
| 2.0 |
14 |
17 |
37/0.26 |
0.952 |
1V |
3V |
5V |
8V |
10V |
12V |
15V |
| 3.5 |
12-10 |
23 |
45/0.32 |
0.517 |
-- |
1.5V |
2.5V |
4V |
5V |
6.5V |
7.5V |
| 3.5 |
10-8 |
35 |
70/0.32 |
0.332 |
-- |
1V |
2V |
2.5V |
3.5V |
4V |
5V |
MAXIMUM OUTPUT OPERATION
Limit operation of the generator at maximum output to 3 minutes. Additional minute
periods of maximum output are possible if the generator is allowed 10 minutes to cool
between periods of maximum output. Cool engine by operating in the throttle position with
the output load disconnected.
1999 WINPOWER INC
Page 5
HOV SERIES
________________ PRESTARTING
INFORMATION ________________
WARNING DANGER
DO NOT RUN ENGINE IN AN ENCLOSED AREA. EXHAUST GAS CONTAINS CARBON
MONOXIDE, AN ODORLESS AND DEADLY POISON. |
IMPORTANT
Do not start engine with AC loads connected. Damage to the generator or appliance
may result. |
1. GROUNDING GENERATOR
The National Electrical Code (NEC) requires that all separately derived AC systems
be grounded per Article 250-26. Manufacturer has added a grounding lug type terminal per
Article 250-26 (a) from the noncurrent-carrying metal parts to the conductor to be
grounded. Manufacturer does not supply the required grounding conductor or grounding
electrode because it would be impossible to cover every exception anal all local code
requirements. See your local codes and the NEC manual for the proper grounding for your
application.
NOTE
As a general rule, do not use electrical equipment in wet or damp areas. Additional
rules from NEC, OSHA and state codes apply to portable generators when used on
construction sites.
It is the responsibility of the consumer to meet the above requirements. |
IMPORTANT
The generator must be placed on a firm, level surface for proper lubrication of the
engine. |
2. AC RECEPTACLES / CIRCUIT BREAKER
IMPORTANT
Do not exceed rated capacity of your generator, as serious damage to the generator
or appliance is connected. |
CONNECTING RECEPTACLES
IMPORTANT
Note receptacle wiring polarity to prevent equipment or generator failure. |
Plug connections to all equipment should be as follows:

Click thumbnail image
above to enlarge
AC RECEPTACLES/CIRCUIT BREAKER/GFCI
GROUND FAULT CIRCUIT INTERRUPTER (GFCI)
These GFCI outlets provide protection against ground fault currents which can cause
shocks that may be fatal. A ground fault current is caused by an AC system with faulty
insulation. When a person uses the defective AC system, and if that person is contacting
an electrical ground, then stray current caused by faulty insulation will flow through the
person's body.
When a ground fault is detected in an AC system, the GFCI outlet will
"trip" and interrupt the flow of current.
Test both outlets regularly. Push the test button and all nt to the outlets on
that line should be interrupted. If the power is not interrupted, do not use the outlets,
and have a qualified technician make the necessary repairs. Press the reset button to
restore power to all the outlets.
IMPORTANT
Do not exceed maximum rated capacity of your generator, as serious damage to the
generator or appliance could result. |
Disconnect appliances from generator before starting engine.
The generator is equipped with a frame grounded 120V(GFCI) 15/20 amp receptacle
(A), 120/240V 30 amp four hole receptacle (B). The receptacles are protected by
button-type circuit breakers (C).
NOTE
Circuit breakers trip automatically under circuit overload. When a circuit breaker
trips, determine the cause. Typical causes are excessive loading or electrical system
shorting . |
If a circuit breaker trips, locate and correct the problem, and
allow circuit breaker to cool for 1 minute. Then reset circuit breaker by pushing button
in.
1999 WINPOWER INC
Page 6
HOV SERIES
4. OPERATING GENERATOR / AC OUTPUT
1. Make sure all power tools, extension cords, appliances are disconnected from the
generator.
2. Check that equipment switches are in the "OFF" position.
3. Start engine (See Engine Operator's Manual).
IMPORTANT
Do not plug in extension cords to generator receptacles or attempt to operate
electrical tools or appliances when engine is operating at idle or intermediate speed
positions, as damage to generator or appliance could result. |
4. Allow the engine to warm up 2 - 3 minutes before connecting tools or
appliances.
5. Connect equipment to generator receptacle.
6. FREQUENCY (Hz) Your generator has been factory preset to 60 cycles (one Hertz
(Hz) equals one cycle/per second, the same as 120 volt household current) at 3600 rpm with
throttle in FULL position, under load.
The 60 cycle output is the standard electrical frequency for the United States.
NOTE
Adjustment or changing of frequency should only be made by authorized servicing
dealer. |
________________ TROUBLESHOOTING
________________
| SYMPTOM |
POSSIBLE CAUSE |
CORRECTIVE ACTION |
| Engine does not start |
1. Ignition switch off
2. Fuel valve off
3. Low on fuel or oil
4. Unit loaded during start-up
5. Faulty spark plug
6. Loose wire |
1. Turn to "ON" position
2. Turn to "ON" position
3. Add fuel or oil
4. Remove load
5. Replace
6. Inspect & repair |
| No electrical output |
1. Circuit breaker
2. Faulty receptacle
3. Tripped G.F.C.I.
4. Faulty power cord |
1. a) Tripped - Depress and reset
b) Defective - Replace
2. Replace
3. Reset or replace if defective
4. Inspect & replace |
Repeated circuit breaker tripping
|
1. Overload
2. Faulty equipment or cords
|
1. Reduce load
2. Check for bare wires or frayed insulation on equipment |
When the engine will not start:
1. Is there enough fuel?
2. Is the fuel valve on?
3. Is gasoline reaching the carburetor? To check, loosen the carburetor float
bowl drain plug with the fuel valve on.
4. Is the engine ignition switch "ON"?
5. Is there enough oil in the engine? Oil level must be at full mark for each
start - see engine manual.
6. Is the choke lever in its proper position?
7. Is there a spark at the spark plug?
a) Remove the spark plug cap. Clean any dirt from around the spark plug base, then
remove the spark plug.
b) Install the spark plug in the plug cap.
c) Turn the engine switch on.
d) Ground the side electrode of the spark plug to any engine ground, pull the
recoil starter to see if sparks jump across the gap.
e) If there are no sparks, replace the spark plug. If OK, try to start the engine
according to the instructions.
8. If the engine still does not start, take your generator set to the nearest
engine dealer.
1999 WINPOWER INC
Page 7
HOV SERIES
GENERAL IDENTIFICATION MODEL HOV5000VE

end view side view
end view
(alternator) (alternator+engine)
(engine)
Click any image above to enlarge
1. Ignition Switch - Switch to left is "OFF" -right is "ON"
or "RUN"
2. 120V / 15/20 AMP Duplex G.F.C.I. Receptacle opens (Stops electricity) when a
short occurs between the electric tool and ground path to the generator to protect the
operator. To rest the G.F.C.I., wait one minute and depress reset button.
3. 120/240 V.A.C. 4 Hole Twist Lock Receptacle.
4. Grounding Lug - Attachment point for adding a ground strap to an external
earth ground.
5. Handle/Tube Frame - Protective carrying frame for generator.
6. Receptacle Panel - Contains wiring for receptacles, circuit breaker and
control switches.
7. Muffler - Refer to engine Operator's Manual for maintenance. Optional
Forestry Service approved Spark Arrestor - Prevents hot exhaust particles from exiting the
engine (available from engine dealer).
8. Fuel Shut Off Valve - Tom clockwise to shut off fuel after shutdown.
9. AC Circuit Breakers (20 amp) - Protects receptacles and generator winding
from overload. Breaker button pushed in allows electricity flow to receptacles. Breaker
button out (tripped) prevents electricity flow to receptacles.
10. Fuel Tank Cap - Covers and seals fuel tank.
11. Fuel Tank - Four and one half (4.5) gallon capacity.
12. Generator Housing - Houses electricity generating components.
13. Generator Vents - Provides cooling air flow for electricity generating
components. DO NOT BLOCK.
14. Oil Filler Cap / Dipstick - Access cap for adding or replacing engine oil.
Refer the engine Operator's Manual for maintenance intervals.
15. Generator Mounts - Reduces engine vibration to the frame.
16. Fuel filter - See engine manual for maintenance/replacement.
17. Air Cleaner - See engine manual for maintenance/replacement.
18. Spark plug - See engine manual for maintenance/replacement.
19. Recoil handle - See engine manual for maintenance/replacement.
1999 WINPOWER INC
Page 8
HOV SERIES
PARTS ILLUSTRATIONS
connections
top view
(alternator) (alternator+engine)

end view
side view
end view
(alternator) (alternator+engine)
(engine)
Click any image above to enlarge
PARTS LIST FOR HOV5000VE
| ITEM |
PART NO. |
DESCRIPTION |
QUANTITY |
| 1 |
A-300226 |
ENGINE |
1 |
| 2 |
B-300043-7 |
GENERATOR |
1 |
| 3 |
A-300213 |
CRADLE, END |
2 |
| 4 |
A-300214 |
CROSS MEMBER |
2 |
| 5 |
A-300225 |
BACK PLATE |
2 |
| 6 |
A-300215 |
ASSEMBLY, RECEPTACLE PANEL |
1 |
| 7 |
A-300216 |
SIDE, LEFT CRADLE |
1 |
| 8 |
A-300200 |
SUPPORT, FUEL TANK |
1 |
| 9 |
A-300221 |
BAFFLE, AIR |
1 |
| 10 |
A-64062-000 |
SHOCK MOUNT |
6 |
| 11 |
A-16133-000 |
LEATHER WASHER |
2 |
| 12 |
A-300222 |
SUPPORT, GENERATOR |
1 |
| 13 |
A-62825-003 |
SPACER, GENERATOR SUPPORT |
1 |
| 14 |
A-62825-001 |
SPACER, THRU BOLT |
1 |
| 15 |
B-64024-000 |
4.5 GALLON FUEL TANK |
1 |
| 16 |
A-15482-000 |
CAP, FUEL TANK |
1 |
| 17 |
A-300230 |
COVER, ENGINE |
1 |
| 18 |
B-300301 |
DECAL, POWR-PAK |
2 |
| 19 |
A-23917-000 |
GROMMET |
1 |
| 20 |
A-98771-000 |
FUEL SHUT OFF VALVE |
1 |
1999 WINPOWER INC
Page 9
HOV SERIES
RECEPTACLE PANEL ASSEMBLY
PARTS ILLUSTRATION & WIRING DIAGRAM

Click any image above to enlarge
| ITEM |
PART NO. |
DESCRIPTION |
QUANTITY |
| 1 |
A-300217 |
SIDE, RIGHT CRADLE |
1 |
| 2 |
A-300218 |
COVER, RECEPTACLE PANEL (NOT SHOWN) |
1 |
| 3 |
A-64045-009 |
STRAP, MOUNTING |
2 |
| 4 |
A-64211-000 |
GROUND LUG |
1 |
| 5 |
91286-001 |
CIRCUIT BREAKER |
1 |
| 6 |
15147-001 |
RECEPTACLE, GFCI (20 AMP) |
2 |
| 7 |
A-97360-000 |
RECEPTACLE |
1 |
| 8 |
A-64045-016 |
STRAP, MOUNTING |
1 |
OPTIONAL WHEEL KIT PK280
FOR MODEL HOV5500VE

Click image above
to enlarge
| ITEM |
PART NO. |
DESCRIPTION |
QUANTITY |
| 1 |
300224 |
SUPPORT AXLE |
2 |
| 2 |
300223 |
HANDLE, WHEEL KIT |
2 |
| 3 |
43657-001 |
ASSEMBLY, WHEEL & TIRE |
2 |
| 4 |
64327-000 |
HUBCAP |
2 |
| 5 |
1178-000 |
FLAT WASHER, 1 3/8 |
5 |
| 6 |
62825-009 |
SPACER, TUBULAR SPLIT |
1 |
| 7 |
64326-011 |
AXLE |
1 |
| 8 |
16072-000 |
BUSHING, THREADED |
2 |
| 9 |
20191-000 |
FOOT,RUBBER |
2 |
| 10 |
15511-000 |
PLUG,TUBE |
1 |
1999 WINPOWER INC
Page 10
HOV SERIES
___________ MISCELLANEOUS
WATTAGE REQUIREMENTS ___________
| REQUIREMENTS |
TOTAL Inductive
Starting Watts |
REQUIREMENTS |
TOTAL Inductive
Starting Watts |
Air Condition, Central
20,000 BTU
24,000 BTU |
5,800
8,750 |
Furnace Fan(Gas or Fuel Oil)
1/8 HP
1/6 HP
1/4 HP
1/3 HP
1/2 HP |
800
1,250
1,600
2,100
3,225 |
| Blanket, Electric* |
400 |
Charger, Battery*
4 amp
10 amp
15 amp
30 amp w/200 amp boost
60 amp w/250 amp boost |
90
200
380
650/3,600
1,500/5,750 |
Grinder, Bench
6 inch
8 inch |
1,720
3,900 |
Heater, Portable Space
(Kerosene, Diesel Fuel)
30,000 BTU
50,000 BTU
85,000 BTU
90,000 BTU
140,000 BTU
150,000 BTU
350,000 BTU |
800
1,000
1,225
1,225
1,625
1,625
2,125 |
Cleaner, Grain
1/4 HP |
1,650 |
| Coffee Maker* |
1,750 |
Compressor, Air
1/2 HP
1 HP |
3,000
6,000 |
| Iron* |
1,200 |
Conveyor, Portable
1/2 HP |
3,400 |
Light Bulbs*
Light, Flood
HID
Metal Halide
Mercury Vapor
(not recommended)
Sodium Vapor |
Indicated on bulb
125
313
--
1,250 |
| Cooler, Milk |
2,900 |
| Cultivator, Electric |
2,100 |
| Dehumidifier |
1,450 |
| De-Icer, Stock Tank* |
1,000 |
Milker 3-1/2 cu.ft. (1/2 HP) |
3,300 |
Dishwasher
Cool dry
Hot dry |
2,100
1,000 |
Mixer (Vacuum Pump, 2 HP) |
10,500 |
| Mixer, 55 gal. drum (1/4 HP) |
1,900 |
Drill, Hand
1/4 inch
3/8 inch
1/2 inch |
350
400
800 |
Motors, Farm Duty
Standard (e.g. conveyor,
feed auger, air compr.)
1/3 HP
1/2 HP
3/4 HP |
1,720
2,575
4,500 |
Dryer, Clothes
Gas
Electric |
2,500
7,550 |
| Dryer, Hair |
300-1,200 |
High Torque (e.g. Barn leaners, silo unloaders,
silo hoists, bunk feeders)
1-1/2 HP |
8,100 |
| Elevator, Grain (3/4 HP) |
4,400 |
| Fence, Electric* (25 mile) |
250 |
Motors, Industrial
Duty Split Phase
1/8 HP
1/6 HP
1/4 HP
1/3 HP |
800
1,225
1,600
2,100 |
| Freezer |
2,900 |
| Fry Pan, Electric |
1,300 |
*These are resistive loads in which starting wattage requirements
do not exist. 1999 WINPOWER INC.
1999 WINPOWER INC
Page 11
HOV SERIES
_____ MISCELLANEOUS WATTAGE REQUIREMENTS(CONT.) _____
| REQUIREMENTS |
TOTAL Inductive
Starting Watts |